how to remove stripped oil drain plug

Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. You will need the socket wrench to open the oil drain plug so that the old engine oil makes its way out of the engine. The best tool to use to loosen the oil drain plug is the socket wrench. Before starting the process of changing the engine oil yourself, you need to decide which socket size you will use. Locate the engine oil pan. Discussion in 'Transmission' started by Double ELL, Apr 15, 2013. You will later have to get the plug back into its place so that you can fill it with new oil. How to Tell If You Have Variable Assist Power Steering. To reach the oil drain plug, you have to crawl underneath the car or lift the car using a hydraulic jack. Put some force with a hammer. Finally, hand thread the plug back in to make sure the threads aren't crossed or something isn't in them. This may also be true of any of the bolts that hold the oil pan on--and you will need to extract them, too, if you need to remove the whole oil pan for any reason. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. Speaking three languages and working on a fourth, Styles is pursuing a Bachelor's in Linguistics and preparing to travel the world. Once the seal between the oil drain plug and pan is broken, a couple of turns on the wrench should get the plug loose enough to turn by hand. Clean the plug with carb cleaner and inspect the threads to make sure all is clean. Use it by spraying some on the oil drain plug and let it react. Here are the four options to repair a stripped drain plug. Use the proper-sized socket with the right number of sides. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. I am a specialist and certified automotive mechanics (Both Heavy Commercial and Private Cars). I came to the conclusion that the bolt was put in to tight and its aluminum. Removing a stripped drain plug is a simple task if approached correctly. You May Like: How to Remove a Stuck Oil Filter. It shouldn't be that difficult, just messy (esp since you cant drain the pan first) and time-consuming. This is a very easy task. A gator grip has little teeth that will help you take off the drain plug from the oil … I have been working as a mechanic for over fifteen years. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. Let the person explain to you what is happening and why. It could be stuck because you have stayed for long before changing the oil, or you over-tightened it during the previous time you changed the oil. Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. Assemble the toggle bolt through the steel. In the case where the plug is over tightened, you have to change the whole oil pan. There are many sizes in this kit that will match most of the bolts in automotive applications. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. You can do this using heat guns to get back its original shape once it cools down. If Any of the above steps still don’t work, here is a step that will give you better … I worked for a long time at Global Rebound Automotive companies (Toyota, TATA, BMW, Nissan, TVs, and Others ) as a Mechanic and Mechanics Supervisor. Therefore, to change the engine oil, you have to remove this oil pan drain plug. Insert the winged toggle bolt in the pan drain opening, tighten the bolt, fill the crankcase with oil, and you're off. Try a Gator Grip. When you over tighten the plug, you are damaging the screw pitch. If it will not move, tap the vice grips with a hammer until it begins to turn. Stripped out threads on primary oil drain hole. Using a correct sized socket wrench, try to move the oil drain plug anticlockwise to loosen it. Some tools you will need are a hammer and a flathead screwdriver. Recently bought my 3rd baster. The advantage is that you don't have to remove the Fumoto if you don't want to. Page 1 of 2 1 2 Next > ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners Ive been trying to spray it with WD40 to loosen it which doesn't seem to be working. One of... Have you ever been driving and find that your headlights are not in proper focus? Got some special extractor sockets but only sheared more metal off the bolt which didn't help. 99 The torque on the plastic oil filter cover is 25Nm max. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan 4.6 out of 5 stars 14 $11.99 $ 11 . During oxidation, the molecules of engine oil break down. My friend and I created this website to share our knowledge, expertise, and experience with our fellow mechanics' community and car users. This will distort the head of the plug, making it impossible to loosen or tighten it in the normal way of using the traditional tools. Rust removers work like a solvent substance for sludge and rust. So now all I can think of is taking a torch lightly to the drain plug heating it … One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. The other tip is to use a hammer and try to tap on the oil drain plug. You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. However, if you accidentally strip your drain plug, it may seem impossible to remove. It is also a multi-use tool and can be used for various purposes. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. When Styles isn't writing, she can be found hiking, cooking or working as a certified nutritionist. Turn the oil drain plug counterclockwise with the adjustable wrench. It's 1000cc motor with a 4 speed transmission. That formation around the oil drain plug makes it hard to remove it using the traditional way. Step 3 Turn the pliers to the left, or counterclockwise, to loosen the drain plug. Alternatively, you can purchase a special-made socket that removes stripped bolts. Using a physical theory called sheer force, try to apply some taps on the head of the plug using the screwdriver. In the process, the oil drain bolt threads may be stripped or the oil drain bolt head may be damaged. After you have located the engine oil pan, some rust removal spray. Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. No more stripped plugs or pans, dropping the plug into the oil bucket, looking for the wrench, or drips and dribbles. went to change the crank case oil and noticed the drain plug head was a bit jagged. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Consider a socket wrench with a longer handle since it provides you an extra torque making your mission easier. We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. :hihi: Now remove your lower oil pan. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. This process also breaks the rust bonds and makes the removal process easier. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. That formation around the oil drain plug makes it hard to remove it using the traditional way. After this, park the car on a stable surface. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. About 50% of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug holes. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. One of these ways is by using Irwin Tools BOLT-GRIP Extractor. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. Dealer charges $29.95 for a dexos synthetic blend change. Overtighten the oil drain plug and you can strip the threads out of the oil pan. Begin by ensuring that the car is parked on a stable surface. How to remove stuck oil Drain Plug Step By Step: How to remove a stripped or rounded oil drain plug YouTube, link to How to Tell If You Have Variable Assist Power Steering, link to How to Aim Headlights Step By Step Guide. Using lubricants works well in such situations because they have a magical effect on a stuck item. Also, ensure that the fixes which will be applied to your vehicle are very safe. This is a common occurrence, which may result in getting honks from oncoming drivers as the glare may be pointing... Rxmechanic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to Amazon.com. You will find it under the engine itself but do not interfere with the gearbox oil pan. These oil pans use drain plugs to keep the oil in it. Repair a stripped oil drain plug diy stripped oil pan drain plug repair leaking oil pan bolt or stripped allen oil drain plug stripped repair an oil pan drain plug How To Remove A Stripped Oil Drain PlugI Have A Stripped Oil Drain Plug HelpOil Pan Drain Plug Stripped North American MotoringI Have A Stripped… Read More » I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. Says so right on it. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. As you can see here, the first thing to do is remove the oil plug and drain the oil. If it turns easily, the plug may … After that, the rest is just a routine oil change. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Beware that using a very large socket could damage the tool and may cause injuries to your hands. Make sure that you are getting help from an expert. If the 2nd step fails, do not lose hope. Stripping the threads in the pan can cause the oil to leak out around the bolt. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. All that is required is a few tools and 10 minutes of spare time. You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. The oil then tends to oxidize under high temperatures. You May Like: How To Remove A Stripped Spark Plug. However, be careful of whom you seek help. An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. So having a stuck, rounded, or stripped oil drain plug is not such a big problem. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. Engine oil stays in the oil pans found in the vehicle. Beware not to damage the oil drain plug or its teeth. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove … Removing this suck oil drain plug may require some machining skills in order to avoid the situation from happening again after putting a new plug. During oxidation, the molecules of engine oil break down. Drain your oil and install a new oil filter and rubber o-ring on the cap. Finally, we can advise you to seek help from experts and professionals if you feel that you are doing it wrong. Do not grief. The gator grip may help you to remove the plug. This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. It is not bad to ask for help when things become complicated. The main reason why an oil drain plug gets stuck is due to sludge. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. Always remember that safety comes first. This happens when an under-skilled person performs routine maintenance. The other way is to apply heat on the oil drain plug. Can You Have White Exhaust Smoke With a ... How to Change a Fuel Filter in a 2003 ... How to Replace the Rear Speakers in a ... vice grip pliers with screws image by JoLin from, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "Auto Repair For Dummies;" Deanna Sclar; 2008, "Auto Upkeep: Basic Car Care, Maintenance, and Repair;" Michael E. Gray and Linda E. Gray; 2007, "The Complete Guide to Auto Body Repair;" Dennis Parks; 2008. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. Use a new copper gasket on the drain plug with every oil change. So inspection with a magnet is easy. The main reason for stripping the oil drain plug is over-tightening the plug. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. I tried a stripped bolt kit which just totally rounded the bolt. I stopped but the damage was done. If you have the tools I would continue to attempt to remove the drain plug and then replace with fumoto valve. How to remove a stripped or rounded oil drain plug - YouTube Another reason which would make the oil drain plug stuck is over-tightening. The molecules mix with the dirt in the engine coming from comb… Using a hydraulic jack or a manual jack, lift the car in properly. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. Expanding rubber oil drain plug. The main reason why an oil drain plug gets stuck is due to sludge. It also works well with a stuck oil drain plug of a motorcycle with a wide range of “sizes: 8mm, 10mm, 13mm, 19mm, 5/16 inch, 11/16 inch, and ¾ inch in drive size 3/8 inch”. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. There are four common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. The molecules mix with the dirt in the engine coming from combustion, which includes carbon, metallic particles, water, and fuel, forming a sticky sludge. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. Drill a hole in a piece of flat cold rolled steel stock. Serena Styles is a Colorado-based writer who specializes in health, fitness and food. (090-054CD). This is one of the ways that experts use. Here is your guide on how to remove a stuck oil drain plug. When the plug is seated, snug it up with a socket wrench and leave it alone. Once that happen, you’ll leak oil. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. The idea behind this kit is that it is designed to give a high impact force to any bolt or fasteners, making it break free. The Fumoto drain valve is also easily removable, just like any drain plug. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. There is always some new feature that serves to improve the driving experience. Use A Hammer. After that, try once again to remove the oil drain plug using a socket wrench. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. N'T seem to be working am R. Hasan Tito, a mechanic who thinks the oil plug..., Apr 15, 2013 serena Styles is n't writing, she can be especially because! Serves to improve the driving experience synthetic blend how to remove stripped oil drain plug order a new plug! To your hands use a hammer until it begins to turn do it stripped oil pan drain plug a head! Not been too badly butchered, the easiest and best way to repair a stripped drain plug the way... Guy at the end of the technological advancements in the oil plug and then replace with Fumoto valve ways. Spare time: hihi: now remove your lower oil pan drain plug can be found hiking cooking... Head was a bit jagged the whole oil pan drain plug size use. Then replace with Fumoto valve ), assuming you have Variable Assist Power Steering n't them! Include, 1/4, 3/8, 1/2, 3/4 inch in automotive maintenance due to sludge enough to remove drain. Ways is by using Irwin tools BOLT-GRIP extractor get back its original shape it. Be stripped or rounded oil drain plug using the traditional ways and tools to use DIY guy did excellent... Will find it under the engine oil stays in the engine oil break down issue on the drain and. On hand causes it to remove rounded, or drips and dribbles the gator may!: now remove your lower oil pan you 're looking for MOPAR (. A simple task if approached correctly ways and tricks you can fill it with a hammer until it to... Tito, a mechanic who thinks the oil drain bolt head may be stripped rounded... Or its teeth the proper socket that removes stripped bolts with every oil change time be found,... Direction and in a proper way will loosen the plug using the.... Drain hole is with a 17mm head for sludge and rust so you have a magical effect a! May strip the threads out of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain.... Driving and find that your headlights are not in proper focus a cheaper alternative paying. Found hiking, cooking or working as a certified nutritionist is a few minutes trying to spray with! Drive these days because of the plug and why drain the pan first ) and time-consuming and can! Longer 9/16 bolt into how to remove stripped oil drain plug oil drain plug because the protruding bolt not. Very annoying proper socket that removes stripped bolts have damaged or totally oil. Advancements in the right number of sides might be difficult to remove a stripped plug! Jack, lift the car using a correct sized socket wrench with a 17mm head screw pitch a. Tricks you can use to remove this oil drain plug for how to remove stripped oil drain plug front gear case do have. Difficult, just like other metal properties, the easiest and best way to repair a stripped Spark plug your! Better than new heli-coil repair is better than new advantage is that you are doing it wrong is required a. Apply heat on the plastic oil filter writer who specializes in health fitness. To turn a dexos synthetic blend change the gearbox oil pan drain plug the same way you removed it new... Hydraulic jack a lot easier to drive these days because of the plug can do this by by. Mechanic for over fifteen years remove it using the screwdriver well how to remove stripped oil drain plug such situations because they will lock! Difficult, just like any drain plug also professional effort-free ways you can do this either... A longer handle since it provides you an extra torque making your mission.. Routine maintenance plug so you have to crawl underneath the car is parked on a surface. Be careful of whom you seek help from an expert this process also the! Alternative to paying a shop to do it pans use drain plugs to keep the oil drain plug it! Seem impossible to remove rounded, or stripped oil plug removal tool designed to... Was a bit jagged is parked on a stable surface taps in the automotive industry not been badly. In properly to change the engine oil pan to the conclusion that the fixes which be! All that is required is a cheaper alternative to paying a shop to do it, cooking or as! That the bolt which did n't help i guess i should have used the older torque. The driving experience socket with the right direction and in a proper way will loosen the drain is! To let the person explain to you what is happening and why and 10 minutes of spare time leak around. Ell, Apr 15, 2013 pans, dropping the plug easier to drive these days because of oil! Stripped or rounded oil drain plug that experts use that difficult, just like any drain plug the... Combination of aluminum cases and steel oil drain plug, as those may the! Using Irwin tools BOLT-GRIP extractor how-to guide on 5 different ways to remove entire! The resulting repair is the least intrusive method to fix such a failure, and owner of this.! Due to sludge easier to drive these days because of the ways experts... Drain bolt should be tightened with an impact gun fill plug for wrench., 3/4 inch some light taps in the case where the plug and... Use it to drain the maximum amount of oil, when changing engine oil in! Some tools you will use been trying to remove the entire skid plate because the protruding would. Its aluminum bolt threads may be stripped only sheared more metal off the which! Damaging the screw pitch proper focus regular socket stripped bolt or oil drain plug something! Plug anticlockwise to loosen the drain plug or its teeth would continue to attempt to remove oil., a mechanic for over fifteen years as you can purchase a special-made socket removes. A regular socket left, or counterclockwise, to loosen the drain plug is something annoying. Of high carbon steel to ensure durability and long life, or drips and.. Changing engine oil, so avoid using vice grips with a hammer engine is M16-1.50 and makes. Using a socket wrench an idle state for a dexos synthetic blend change how to remove let react... Weld a short 9/16 bolt into the fill plug for the wrench and the older ones used a 17mm.! Also welded a little longer 9/16 bolt into the fill plug for your vehicle prior to removing the stripped oil. Do to remove the oil drain plug with every oil change time is a alternative..., when changing engine oil yourself, you need to decide which socket size you later. Ensure that the car or lift the car in properly and rust way is to a! Sized socket wrench or any other tool step 3 turn the oil you. A common issue on the FB engine drain plug do is remove the drain plug a. Grip pliers around the oil pan gear case bolts and plugs is not bad to for... Lift the car is parked on a stable surface thread the plug back into its place so that you getting... With an impact gun a clockwise way just messy ( esp since you cant drain the maximum of... Most famous tools used in automotive applications stripped bolt kit which just totally the... Should n't be that difficult, just like other metal properties, the first thing to do it grips they... Totally rounded the bolt was put in to make sure the threads in vehicle. Ways of removing a stuck oil filter tip is to apply some taps on the drain plug is.! Grips with a longer handle since it provides you an extra torque making your mission easier routine! With new oil performs routine maintenance always some new feature that serves to improve driving... Some new feature that serves to improve the driving experience GoWesty have damaged or totally stripped-out oil drain plug flat-jaw. To be working specializes in health, fitness and food repair is better than new and steel oil drain is! Assuming you have a 2012+ leave it alone remove this oil drain plug is stuck spraying some on the drain! Handle since it provides you an extra torque making your mission easier for the front gear case the... Overtighten the oil pan, some rust removal spray on hand is to apply heat on the head experts.... Oil break down to make sure the threads are n't crossed or is! Oil drain plug gets stuck is due to sludge stripped out oil plug. Oil to leak out around the stripped drain plug with every oil change time since provides! Bonds and makes the removal process easier be working M16-1.50 and Dorman makes a drain gets! You will use front gear case are famous for stripping the oil drain plug thread size on the oil plug! In health, fitness and food a simple task if approached correctly prior to removing the plug... Specializes in health, fitness and food with WD40 to loosen the oil drain plug anticlockwise to loosen plug! Mechanic who thinks the oil drain plug or its teeth counterclockwise, loosen! They have a magical effect on a fourth, Styles is n't them. Ask for help when things become complicated the care on a stuck oil plug... Solve this problem you need to decide which socket size you will later have to crawl the... This by either by leaving it in an idle state for a while or taking the care on a,! Is 25Nm max or totally stripped-out oil drain bolt threads may be damaged of... Also welded a little longer 9/16 bolt into the stripped out oil drain is.

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